铝合金问题

  7005versus6061Aluminum

  Youmayhavenoticedthattherearetwotypesofaluminumlistedinthespecsforaluminumbikes;7005or6061.WhichisthestrongermaterialYourfirstanswermaybe6061becauseyouseeitonthemoreexpensivebikes.7005aluminumisactuallythestrongeraluminumalloy.Thisbegsthenextquestion,whichisthebettermaterial6061isofcourse,oratleastthatistheopinionofmostbikemanufacturers.WhyisitbetterToseethedifferencesonemusttakealookatthetwomaterialsandtheirproperties.Inthetablebelowseveraldifferentaluminumalloysarelistedforcomparison;2014,6061,and7005.

  Alloy

  TraceMetals

  TensileStrength

  YieldStrength

  PercentElongation

  HB

  Notes

  2014

  4.5%Copper0.8%Silicon0.8%Manganese0.5%Magnesium

  27,000psi

  14,000psi

  18%

  45

  2XXXseriesaluminumisprimarilyalloyedwithcopper.

  2014-T6

  4.5%Copper0.8%Silicon0.8%Manganese0.5%Magnesium

  70,000psi

  60,000psi

  13%

  135

  2XXXseriesaluminumisprimarilyalloyedwithcopper.

  6061

  1%Magnesium0.6%Silicon0.2%Chromium0.3%Copper

  18,000psi

  8,000psi

  25%

  30

  6XXXseriesaluminumisprimarilyalloyedwithmagnesiumandsilicon.

  6061-T6

  1%Magnesium0.6%Silicon0.2%Chromium0.3%Copper

  45,000psi

  40,000psi

  12%

  95

  6XXXseriesaluminumisprimarilyalloyedwithmagnesiumandsilicon.

  7005-T6

  4.5%Zinc1.4%Magnesium0.45%Manganese0.13%Chromium

  51,000psi

  42,000psi

  13%

  NA

  7XXXseriesaluminumisprimarilyalloyedwithzinc.

  Thetensilestrengthofthematerialistheamountofstressthatitcantakebeforecompletefailure,andtheyieldstrengthistheamountofstressbeforethematerialispermanentlydeformed(tryjumpingonanoldframeuntilyoubenditandyouhaveexceededtheyieldstrengthofthematerial).PercentelongationistheamountofdeformationthatthematerialundergoesbeforeitbreaksandtheHBisameasureofthehardness.Itshouldbenotedthatthe‘T6’listedafterthealloyistheheattreatmentofthealloy.T6referstoasolutiontreatmentandartificialagingofthemetal.AllbikeframesareheattreatedevenifthemanufacturerdoesnotlisttheT6behindthegradeofaluminum.

  Fromthechartyoucanseethat7005-T6isslightlystrongerthan6061-T6,butstrongerthanbothofthemis2014-T6andinfactthereisanother7XXXseriesaluminum(7075)thatisstrongeraswell.Whychoose7005anD6061thenBikeframesarenotmadeoutofsolidaluminum,whichishowthetestsamplesforcomparingmaterialstrengthsareconstructed.Abikeframeismadeupoftubingthatisweldedtogether:welding7075and2014arealmostimpossiblefeatsthateliminatethemasviablechoicesformakingabike.Thatleaves7005(azincalloy)and6061(amagnesium/siliconalloy).Thedifferencebetweenthetwoisthat7005,becauseofitshighalloycontent(over6%),ishardertomanipulatethematerialandtoweldit.Thismeansthatwith6061itismucheasiertoaddstrengthaddingtubingfeaturesliketriplebutting,ovalizedtubing,andtaperedwallsthatreducetheweightandimprovethestrengthofthetubing.

  Afinalnotetoputthisintoperspectiveistocomparealuminumtotheotherframematerials.Aluminumisfarweakerthanbothtitaniumandcro-mosteel,sowhyuseitAluminum’sgreatestadvantageisthatitissolightwhencomparedtocro-mosteelandcheapwhencomparedtotitanium.Thiscombinationoffeaturesmakesitthechoiceofmaterialformakinglight,high-performanceframesforareasonableprice.

  我试一下把重点挑出来:1.目前铝合金车架普遍使用的材料是7005与6061两种。2.7000系列主要以锌为主要合金,成分比例达到6%。6000系列主要以镁和矽为主要合金,总成分比例较低。3.论强度的话7005较强,但只是稍微强一点,从表中可以看出来,yieldstrength(让铝材**弯曲变形的力度)只比6061强一点。4.所有用作车架材料的铝合金都经过热处理T6,5.但论整体来讲,6061是较好的材料。由于7005含其他金属比例高,所以焊接,处理都比较困难,尤其是7075(后两个数字代表含合金比例)它的比例更高,所以一般是不能用作车架的材料。相比之下,6061由于含其他金属比例较低,因此可以通过异型,各种处理来增加它的强度和减低它的风阻,甚至可以做到3次抽管来减低重量。6.虽然7005管购买价比较高,但整体来讲6061的成本比较高,因为6061所经过的热处理和其他工序比较烦琐复杂。因此6061的车架一般比较贵。也因此大多比较高端的车架(如TCR)也使用6061

  此材料多少钱一公斤,本页面资源信息价格仅供参考,因现货库存规格、数量及价格随时在变动,无法一一及时更新,如有需求请联系我司客服详询!

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